Epoxy flooring is a popular choice for commercial and industrial environments thanks to its strength and versatility. This epoxy flooring cost guide offers a detailed exploration of epoxy flooring solutions and the associated costs.
Epoxy flooring can withstand heavy impacts, is resilient to staining, unaffected by chemicals and has a seamless finish. This makes it a popular flooring solution in many circumstances where the floor is subjected to heavy traffic.
This guide will explain what epoxy flooring is and thoroughly explore the benefits, drawbacks, installation process and cost considerations associated with epoxy flooring.
With over 20 years in the industry Elite Resin Flooring Ltd is in a perfect position to advise on any questions or queries regarding epoxy flooring solutions if you still have any left after reading this extensive guide.
What is Epoxy Flooring?
Before we can understand how much epoxy flooring costs it is useful to know what an epoxy resin floor is. Epoxy resin flooring is a surface solution composed of a combination of resin and hardener.
A chemical reaction occurs creating an incredibly strong and rigid material similar to plastic. This new material will bind to concrete substrates and create a durable flooring solution that can last for decades.
Epoxy flooring can be categorised into different types with each being best suited for different scenarios.
- Self-Levelling Epoxy: Provides a smooth and level surface ideal for commercial and industrial use.
- Mortar Epoxy: The most durable type commonly used in heavy industrial environments.
- Quartz-Filled Epoxy: Contains quartz grains providing slip resistance and aesthetic appeal.
- Gravelled Epoxy: Decorative and customisable with patterns and branding elements.
- Anti-Static Epoxy: Ideal for electronic and pharmaceutical industries to avoid static electricity buildup.
For further information on the different resin flooring options available please read our detailed resin flooring cost guide here:
How Much Does Epoxy Flooring Cost?
Factors Influencing Cost
The cost to install an epoxy resin floor will vary dramatically based on several factors. The type of epoxy resin used, the amount of surface preparation required pre-install and whether any additional layers or coatings are needed will all affect the total cost.
- Surface Preparation
The existing floor condition plays a crucial role in pricing. Floors that require extensive cleaning or crack repairs will increase the overall cost. Some floors require preparation with a diamond grinder or shot blaster before the resin can be applied.
- Epoxy Type
Different types of epoxy resins are available with varying durability, thickness and resistance to chemicals and degradation. The table below gives examples of some different epoxy resin flooring prices.
| Epoxy Type | Cost (per m²) | Features |
|---|---|---|
| Water-Based Epoxy | £20 – £45 | Cost-effective thin coating perfect for low-traffic areas. |
| Solvent-Based Epoxy | £30 – £65 | More durable than water-based resin. Suitable for medium-traffic areas. |
| 100% Solid Epoxy | £45 – £150 | Highly durable thick resin ideal for heavy-duty industrial use. |
- Additional Coatings and Finishes
Some installations will require multiple coats to achieve the desired effect naturally increasing the cost of installation. The addition of anti-slip measures or UV protection can also increase the cost. Decorative and bespoke epoxy resin flooring options come with a premium price tag.
- Labour Costs
The complexity of the project and the area where the floor is being installed generally dictate labour costs for a project. Often larger projects will benefit from lower square meter rates due to economies of scale.
Advantages of Epoxy Flooring
There are many benefits to getting an epoxy resin floor installed. We will explore these key benefits in more detail.
1. Strength and Durability
Epoxy resin flooring is renowned for its incredible strength and durability. It is highly resilient to heavy impact and high foot traffic making it ideal for many commercial and industrial settings.
2. Chemical and Stain Resistance
Unlike a lot of other flooring options epoxy resin flooring is resistant to many chemicals that other solutions are not. This includes oils, acids, solvents, cleaners and more. This makes epoxy a perfect flooring solution in areas where chemical spills are likely.
3. Seamless and Hygienic
An epoxy resin floor has a seamless finish. It is also a non-porous surface meaning dirt and bacteria are unable to penetrate. This feature is essential in areas where hygiene is paramount.
4. Customisable Appearance
Epoxy resin flooring comes in a massive variety of colours, patterns and finishes. These can range from matte to high gloss and metallic finishes. This allows businesses and homeowners to design a floor exactly to their tastes and needs.
5. Cost Effective Solution
The life span and longevity of epoxy resin floors mean they offer a solid return on investment. They will last much longer than many natural alternatives and will require less frequent repairs or replacing.
Disadvantages of Epoxy Flooring
While there are a huge number of benefits to epoxy flooring it is worth noting that there can be some drawbacks. In the interest of fairness we explore what these disadvantages could be.
1. Slippery When Wet
Without the addition of anti-slip additives epoxy resin flooring can become slippery when exposed to any moisture. This should be a consideration if installing in areas of high foot traffic where exposure is likely.
2. Longer Curing Time
Typically an epoxy resin floor will require a curing period before it can be used. This curing period usually ranges from between 24-72 hours. The business will not be able to use this area while this process takes place.
3. Prone to Cracking and Chipping
Despite being incredibly strong and durable epoxy flooring is not immune from cracking or damage. Over time high usage can result in the flooring becoming compromised and needing repairs. These repairs can be on the more expensive end of floor repairs.
4. UV Sensitivity
When epoxy resin is exposed to direct sunlight it can develop a yellowish tint. This makes it less suitable for outdoor areas unless UV-resistant coatings are applied.
Best Use of Epoxy in Flooring
As we have discovered epoxy resin flooring has many different traits and characteristics that make them ideal in certain industrial and commercial settings. Some of the most appropriate uses of epoxy resin flooring are as follows:
- Warehouses and Factories: Provides a tough and durable surface that can withstand heavy machinery and foot traffic.
- Commercial Kitchens and Restaurants: Ensures a seamless hygienic surface resistant to oil, fats and high temperatures.
- Garages and Showrooms: Offers a sleek and professional appearance while offering resistance to oil stains and vehicle traffic.
- Hospitals: Their hygienic properties and customisable design options are well suited for medical environments.
- Laboratories: Prevents bacteria growth and chemical damage ensuring a sterile environment.
- Retail Spaces and Offices: Enhances aesthetics while offering longer durability and strength.
How to install an Epoxy Floor
The installation process for epoxy resin flooring is relatively complex and should always be carried out by trained professionals to achieve the best results. Installing. Applying epoxy resin to a concrete floor is a great way to enhance durability, improve aesthetics and protect against general wear and tear.
1. Clean the Concrete Floor
Proper surface preparation is key to a long lasting epoxy floor. If working with new concrete it must be cured for 30 days. Then follow these steps:
- Use a scraper, wire brush or stiff bristle brush to remove any dirt, dust, moss or loose material.
- Scrub with a high powered detergent and warm water to eliminate grease, wax and oil.
- Rinse thoroughly and allow the surface to dry completely.
- If using a pressure washer do not exceed 1,750 psi to prevent concrete damage.
Since concrete retains moisture, ensure it is completely dry before proceeding to the next step.
2. Etch the Concrete Surface
Etching opens up the concrete’s pores ensuring strong adhesion for the epoxy coating. Traditionally a muriatic acid is used to enable this process.
- Wear eye protection and chemical resistant gloves.
- Wet the surface before applying the etching solution.
- Mix 12 ounces of muriatic acid with one gallon of warm water.
- Use a stiff bristle brush to scrub the solution onto the surface.
- Rinse thoroughly while scrubbing to remove all residue.
- Let the floor dry completely before applying epoxy. The texture should feel like medium grit sandpaper.
3. Prepare the Room for Painting
Before applying the epoxy coating make necessary repairs and clear any obstructions:
- Fill cracks and holes with a cement based patching compound and smooth it out.
- Remove any peeling paint and clean mildew with a safe solution.
- Do not etch previously painted surfaces.
- Ensure the floor is clean and dry before proceeding.
4. Mix and Apply the Epoxy Coating
- Ensure the temperature is at least 10 degrees.
- Choose a dry period with no rain in the forecast.
- Do not thin the epoxy.
- Use a nap roller or a nylon/polyester brush for an even application.
- Avoid applying paint to hot surfaces.
- Ensure proper ventilation for drying.
- Allow at least four hours of drying time before applying a second coat (longer in humid or cool conditions)
5. Apply the Second Coat
- Apply the second coat perpendicular to the first coat.
- Do not exceed two coats.
- If using multiple containers mix them to maintain colour consistency.
Maintaining Epoxy Floors
The table below is a good starting point for establishing a maintenance plan for your new epoxy resin floor. It acts as a rough guide which should be followed to maintain a healthy and effective epoxy coating on the floor.
| Maintenance Task | Frequency |
| Sweeping & Mopping | Daily or Weekly |
| Using pH-Neutral Cleaners | Monthly |
| Repairing Cracks Promptly | As needed |
| Applying Protective Mats | Under heavy equipment |
Contact Us
In this guide for epoxy flooring we have explored the variables that affect the cost. We now know the benefits of epoxy flooring, how to install them as well as where their best applications are. If you are ready to take the next step and are ready to invest in a durable and visually appealing floor our team is here to assist.
Elite Resin Flooring Ltd is a nationwide company with over 25 years of experience. We cater to all epoxy resin flooring requirements whether a small residential building or a large industrial project.
Please do not hesitate to reach out and Get Your Free Quote Today for personalised assistance and expert advice for your project!